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At Yamada, we are moving forward to design and establish flexible production systems that can respond to our customers needs for small lot, multi-model manufacturing through the introduction of CAD/CAM, industrial robots, FMS, SIM and other advanced production technologies and the utilization of flexible and varied production systems. Production know-how accumulated over many years is being combined with the latest production technology to meet the needs of an increasingly diverse and demanding market.
The core of this manufacturing system is specially made production equipment internally developed, from hardware to software, and manufactured through the utilization of the equipment design technology accumulated by the Engineering division. From small scale jigs to large scale transfer machines, the ratio of Yamada made production equipment exceeds 70%.
Additionally, many of the dies used in Yamada die casting, sintering and resin molding processes have been made in-house. From production equipment to dies, this system makes it possible to cover many of the production processes in-house and leads to Yamada productsÕ high reliability, equipment efficiency and outstanding manufacturability.
 Equipment Manufacturing |
Equipment Design |
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in-housemade equipment
(assembly inspection machinery) |
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in-housemade equipment
(transfer machine) |
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in-housemade line
(high speed machining) |
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in-housemade line
(automatic assembly line) |
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in-housemade equipment
(performance testing machine) |
| Die manufacturing |
Flow analysis
Molten aluminium flow
analysis for die. |
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Die design through CAD
Die design via CAD |
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CNC jig borer
High speed machining center for direct cutting of dies. |
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Electrical discharge processor
Wire cut type electrical discharge processing machine. |
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In-housemade molds
In-housemade dies sizes range from 350t to 800t dies, able to handle everything from AT parts to large Oil Pump bodies. |
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